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SimFlex
SimFlex is a closed loop comprehensive realtime technology introduced by Araco for treatment of sour gases to acceptable levels. The unit is capable of processing and filtering fine particles using specially designed cyclonic desander to support Zero Flaring initiatives.
Hydrogen Sulfide Mitigation
Mobile, automated inline chemical reaction enhancement system in SimFLex homogenises the flow back effluent and optimises chemical quantities using realtime automated sampling, testing and feedback to pumps for precision injection. Mitigates the risk of H2S discharge on surface with faster conditioning of the fluid.
Zero Flaring Operations
SimFlex performs a proprietary process of well testing flow back, clean up or production testing operation which incorporates an Environmentally responsible Hazardous Waste Management and disposal element that can meet the industrial standards.
Products
H2S Scavenging
The market demands effective treatment of H2S at source for optimized flow performance, improving revenue and to minimize various risk factors.
Removal of H2S in the earlier stages of production stream rids this poisonous gas from the downstream equation of corrosion and safety. Both “facility lifespan” and “level of threat to human life” are becoming the most significant design in today’s facilities for E&P companies drilling in H2S-prone reserves.
Unit Features
- Multiple gas analyzers that are located at strategic points before and after the treatment to ensure accurate, repeatable, and efficient H2S removal.
- Real-time monitoring and measurement.
- Automated sampling and chemical injection resulting in minimal human interference, thus reducing the risk of H2S related incidents.
- Provides enhanced mixing resulting in increased chemical efficacy and high retention time.
- Compact foot-print of off-shore application.
- DNV 2.7-1 Offshore compliant skid mounted frame.
Zero Flaring
Flaring of oil & gas into the atmosphere during the well testing and cleanup process is considered one of the major causes for global warming apart from the wastage of output in the industry.
Flaring results in approximately 145 billion cubic meters of natural gas burned worth USD$ 20 Billion annually, causing more than 300 million tonnes of CO2 to be emitted into the atmosphere. There are more than 16,000 flares in around 90 countries.
SimFlex performs a proprietary process of well testing flow-back, clean-up or production testing operation which incorporates an Environmentally responsible Hazardous Waste Management and disposal element that can meet the industrial standards.
Unit Features
- Compact Design
- Capacity up to 2200 L/min
- Efficiency up to 99.86%
- Particles > 40 micron
- Handles 100% Flow Variation
- Full Bore (Minimal Risk of Plugging)
- Handles up to 10% Solids- Content in Fluid
- Large Holding Volume for Solids
- Semi-Automatic / Automatic
- High Accuracy Sand Measurement (kg)
Chemicals
SCAVIX 77 – Oil-soluble H2S Scavenger
Scavix 77 is an oil-soluble hydrogen sulfide scavenger. The product was specifically designed to deliver extraordinary performance in low BSW oil production systems and in gas treating plants. Its innovative formula allows immediate reaction of the product with H2S, producing an inert substance as a result: atomic sulfur.
Unlike some other H2S scavengers in the market, the performance of Scavix 77 is not affected or reduced by the presence of CO2 in the system. This is particularly important in the treatment of hydrogen sulfide in systems where the CO2 is present, either associated with produced natural gas, or in fields where the CO2 is injected as a form of advanced oil recovery.
Scavix 77 is recommended as an H2S scavenger for crude oil and gas systems. Its innovative formulation makes Scavix 77 a very effective product, and smaller amounts of the product are necessary to completely remove the H2S in the system.
SQ 1531 – Water-soluble H2S scavenger
AGENA SQ-1531 is a 59% active aqueous solution of an amine resin condensate, designed as a hydrogen sulfide sequestrant for aqueous medium.
AGENA SQ-1531 can also be used as an additive in water-soluble corrosion inhibitors and surfactants to increase control over microorganisms.
AGENA SQ-1531 can be injected continuously into water lines, water tanks, pit holdings, and steam overheads. For ease of application, it can be diluted with methanol or water. AGENA of SQ-1531 solutions contains sulfide converted into water-soluble compounds that can be injected into the water disposal systems.
- Rapid and effective removal of sulfides
- Produces water-soluble compounds
- Increases control over microorganism
- Can be used in water, gas or crude oil
EB 3010 – Emulsion Breaker
EB-3010 is a 100% water-soluble mixture of organic compounds and enzymes that forms a very effective emulsion breaker for both paraffin-based and asphaltenes- based Crude Oils. It is an environmentally friendly chemical, capable of separate water from the water in Oil (W/O) and oil in water (O/W) emulsion, which are generated or produced in crude oil, petroleum recovery & refinery process.
EB-3010 offers excellent performance at a competitive cost as an environment-friendly alternative to oil- based products. It is nontoxic, non- hazardous, non-flammable and 100% biodegradable, thereby not requiring special handling.
The product can be used in a variety of applications.
Anti-slugging agent
Emulsion Breaker for Crude Oils
Heavy Oil Exploration and Flow Assurance at all phases (i.e. perforation/stimulation, lifting, well testing and tubing cleanout);
- Component of OBM Filter Cake Removal Treatments
- Crude Oil Conditioning for Enhanced Flaring
- Component of Pre-flush prior to stimulation jobs
VR 3060 – Viscosity Reducer
VR-3060 is a 100% water-soluble mixture of organic compounds and enzymes that forms a very effective viscosity reducing and anti-slugging solvent for paraffin based and asphaltenes based Crude Oils. It cuts long-chain hydrocarbons at specific receptor sights resulting in a permanent reduction in thickness of treated hydrocarbons, without the use of heat or crystal modifiers. It also does not change the chemical characteristics of the crude oil produced. VR-3060 also exhibits water- wetting properties. It converts an oil-wet surface into a water-wet surface preventing the paraffin or asphalts from re-depositing on the surface.
VR-3060 offers excellent performance at a competitive cost as an environment-friendly alternative to oil- based products. It is nontoxic, non- hazardous, non-flammable and 100% biodegradable, thereby not requiring special handling.
- The product can be used in a variety of applications
- Anti-slugging agent
- Viscosity reducer for Crude Oils
Heavy Oil Exploration and Flow Assurance at all phases (i.e. perforation/stimulation, lifting, well testing and tubing cleanout)
- Component of OBM Filter Cake Removal Treatments
- Crude Oil Conditioning for Enhanced Flaring
- Component of Pre-flush prior to stimulation jobs
PLC
Onsite PLC Unit
Fully automated mode to allow PLC through algorithms, to compute the dosing rates of chemicals and controls injection of chemicals.
Monitoring System
Online advanced process Viscosity meter with torsional vibration technique with no moving parts, seals or bearings.
ASTM 4084-82, D4468-85, and D4045-81 approved analytical precision technology based Inline Automated H2S Analyzer allow the liquid sample to continuously flow past one side of the non-selective permeable membrane while the carrier gas on the other side. Sample components permeate the membrane and are swept away to make a mixture of gases suitable for analysis.
Monitors operation
- Real-time H2S readings
- Real-time flow rate readings
- Real-time tank Level Readings
- Real-time viscosity readings
Controls all aspects of operations
- Valve control
- Pump controls
- System Alarms
We are authorised sales partner of ELTEKON, USA
More – www.eltekon.us
Advantages
- Treats Oil & Gas based H2S contaminations to almost 0%
- Real-time sensing & treatment technology
- Environment-friendly Enzyme-based treatment chemicals
- Supports sustenance of Quality & regain optimum production
- Improved operations and maintenance personnel safety
- Improved preservation of equipment mechanical integrity
- Reduced production and compression equipment cost
- Reduced annual emissions tonnage
- Reduced environmental and safety risks
- Reduced downstream H2S – monitoring expense
- Reduced safety personnel count
- Increased longevity of equipment
- Reduced downstream H2S contamination
- Steady flow of sales and no downstream shutdown due to H2S content
- Protects assets & environment
- Single skid treatment unit for faster mobility & commissioning